Real engineering for real production

Real engineering for real production

If it doesn’t work in production, it’s not engineering

We design production-ready components, not just CAD models

Every project is developed with manufacturing constraints in mind, including process, cost and industrialization, reducing iterations, errors and development time.

APPLICATIONS

Engineering support across multiple industries with application-focused solutions.

Automotive

Design and optimization of components and systems for the automotive industry.

Lighting

Development of mechanical solutions for technical lighting, including thermal and structural aspects.

Industrial / Energy

Design and optimization of industrial products with focus on performance and manufacturability.

Services

We support product development with an integrated approach combining design, simulation and cost optimization from the early stages.

  • Product Development
    Development of components, assemblies and mechanical solutions from concept to production, with focus on manufacturability.
  • Engineering Simulation (CAE) Structural FEM and CFD analysis (filling, cooling, thermal dissipation) to prevent defects and reduce design iterations.
  • Die Casting Design (HPDC)
    Optimization of filling, quality and tooling constraints for high pressure die casting processes.
  • Design Optimization
    Weight reduction, performance improvement and optimization for manufacturing processes such as die casting, sheet metal and plastics.
  • Cost Engineering
    Component, tooling and process cost analysis and optimization to achieve competitive and sustainable solutions.
  • Global Manufacturing Strategy
    Evaluation of production scenarios across Europe, Asia and America to identify the most efficient and cost-effective solution.

High Pressure Die Casting (HPDC) Design focused on quality and cost

We develop aluminum die cast components by optimizing geometry, filling and production process to reduce defects, costs and industrialization time.

HPDC design requires specific expertise that goes beyond standard CAD modeling.

C2R Engineering integrates design, simulation and cost analysis to develop production-ready components, reducing iterations and critical issues from the early stages.

  • Geometry optimization for filling and solidification
  • Defect reduction (porosity, shrinkage, inclusions)
  • Design for tooling and manufacturing process
  • Process simulation (filling, thermal behavior)
  • Cost analysis and optimization (tooling and component)

A properly designed die casting component reduces scrap, avoids tooling modifications and lowers part cost.

How we work

A structured approach to reduce errors, time and costs from the early stages.

01

Technical Analysis

Requirements evaluation, constraints and critical aspects of the component.

02

Design for Manufacturing

Geometry and constraints optimization according to the production process.

03

Simulation and Validation

CAE analysis and simulations to prevent defects and reduce iterations.

04

Cost Analysis

Component, tooling and process cost estimation and optimization.

05

Production Support

Support up to industrialization and production start.

Fewer iterations, fewer changes, lower costs. Faster path to production.

Do you have a component to develop or optimize?

We evaluate feasibility, critical issues and optimization opportunities on design, process and cost.

Get a first technical assessment to support faster and more informed decisions.